Case Studies
Paper & Pulp / GearBox
Wireless Condition Monitoring Predicts Failure of Calendar Roll Gearbox; Extends the Roller Life and Saves USD 60 Thousand
Automotive / Motor
Smart Condition Monitoring Saves USD 30 Thousand by Predicting Failure of the Motor Pulley System
Forging / Press
Pitman Breakage Predicted on 5000 Ton Forging Press Saving USD 500 Thousand
Automotive / Motor
USD 1.2 Million Saved on a Forging Press Line by Predicting Cutter Life and Preventing Gearbox Failure on Circular Saw
Packaging / Motor
Intelligent IoT Device Conserves Life of 7.5HP Chiller Circulating Pump and Profits the Manufacturer With USD 26 Thousand in a Fabric Plant
Automotive / Bandsaw Cutter
USD 1.2 Million Saved on a Forging Press Line by Predicting Cutter Life and Preventing Gearbox Failure on Circular Saw
Forging / Main Motor
Remote Condition Monitoring Avoids Production Loss of 11 Days; Ensures Timely Delivery of 1,50,000 Forging Components
Forging / Motor
German Automotive Forging Components Manufacturer Avoided Major Motor Failure Resulting in Preventing an Eminent Production Loss of USD 700 Thousand
Automotive / Motor Coupling
Plug and Play IoT Solution Saves HDC 40 Ton Motor in Tube Production Plant Saving USD 72 Thousand
Automotive / Exhaust Fan
Smart IoT Solution Predicts Unbalance in Exhaust Fan in the Paint Shop Saving
Automotive / Paint Shop-Motor
Smart IoT Gadget Saved a Major Failure in Assembly Line of Paint Shop at Leading Two-wheeler Manufacturer and Benefited USD 40 Thousand Per Hour
Engineering / Spindle-Bearing
Wireless Condition Monitoring Tool Ensures Availability of CNC Grinding Machine; Ensures Production Fulfillment of USD 36 Thousand
Automotive / Grinding Machine
Smart Condition Monitoring Tool Predicted The Tool Failure Of A M601 Grinding Machine; Thereby Saved USD 20 Thousand
Automotive / Trimming Press
Smart Condition Monitoring Tool Saved USD 10 Thousand By Predicting Failure Of 1001 Trimming Machine
Automotive / Motor Belt
USD 30 Thousand Saved on a 4000 T Press in an Automotive Component Manufacturing Plant
FMCG / Scrubber Pump
Prediction of Scrubber Pump Motor Breakdown Saves USD 25 Thousand in FMCG Company
Automotive / Predictive Maintenance
24 Hours of Unplanned Downtime Saved USD 1 Million for a Single Machine in Manufacturing Facility
Automobile / Duplex Milling Machine
Root Cause Analysis For Spindle Failure Saves USD 58 Thousand Per Hour In A Fortune 500 Automobile Plant
Automotive / Spline Rolling Machine
Predictive Maintenance Saves USD 8000 on A Single Spline Rolling Machine
Chemical / Cooling Tower-Fan
Zero Downtime For A Cooling Tower Saves USD 80 Thousand In A Chemical Plant
Automotive / Spindle-Overload
Smart Plug And Play Condition Monitoring Tool Predicts The Overloading Of The Spindle; Subsequently Prevents The Bearing Failure And Saves
Automotive / Decoiler
Zero Downtime For Raw Material Handling Saves USD 1500 Per Hour In A Tube Plant
Automotive / Plummerblock
Plug And Play Vibration Monitoring Solution Avoided Downtime In A Conglomerate Organisation; Saves USD 17 Thousand
Automotive / Forging-Press
Predictive Maintenance End-to-end Solution Remotely Supervised 2500T Hot Forging Press And Significantly Prevented Breakdown In The Plant
Steel / Mill Crusher
Industry 4.0 Solution Prevents A Severe Breakdown Of A Hammer Mill Crusher In A Steel Plant; Saves USD 6 Thousand And 4 Hours Production Downtime